Stone Cold Carrara (Pietre di Carrara)

When in Italy back in October I took a train from Firenza (Florence to you English-city name-in-foreign-country insistent types) to Carrara (also called Carrara in English). This little coastal town is basically one of the best sources of marble and stone processing in the entire world. Michealangelo (Michelangelo di Lodovico Buonarroti, no one ever knows his full name) walked these very mountains and quarries looking for likely pieces to carve famous sculptures in. Isn't it weird how the name Buonarroti kind of means 'good breaking' in Italian, and he was a sculptor? Whoa...

Here is one of the largest processors in town, Marmi di Carrara. Check out the comically large cranes for hoisting the blocks. They have gigantic saws too. I wonder if they ever sawed a car apart? You could make a stretch limo pretty easily there I think.

As a digression, here is an American sculptor I admire who picked out a *huge* piece of marble himself from a quarry in Colorado, then proceeded to carve a grand piano and a lady on it!!!

Back to Italy, Carrara has some of the best state of the art marble processing facilities and is one of the largest processors of marble blocks. Blocks are the form that they get the marble down from the cliffside in. They drill holes in the mountain, blast, and run like hell to avoid hundreds of tons of falling stone.
Here are some blocks that evidently landed perfectly on the back of a transport truck.

The city itself is small, but nice and friendly. Everywhere, the patios use expensive scraps of white marble tile. I felt like Augustus Gloop when he saw the chocolate river since beautiful stone was everywhere. I walked *all* over that town and I was able to make several industry contacts there, so it was a good trip.

Here is an enormous pot carved out of a single block (I hope I don't get any bad searchers because of using the words 'enormous' and 'pot'). You know how your shadow gets larger when the sun is behind you and casting forward? Well, think about how big this pot is now...

From the rough block form, marble goes through a few steps before it gets to the tile that you might walk across in your garage or coat closet. First, they saw these blocks down into smaller block pieces that they then further saw down into slabs (used commonly for countertops, etc). They then take some of the slabs and saw those down into tiles of various thicknesses and sizes. Typically, they'll put these tiles in a polishing maching to get that 'glossy' finish.

Since I like old looking stuff, I always use the back side of the tile and sand that down to where it's smooth, but not glossy. This state of marble is called 'honed'.

Some chunks of the big blocks are left in larger pieces which they carve fireplaces and things like that from. In the industry, these pieces are called 'cut-to-size'. I need to get some of these pieces for some statuary that I want to do, but it's a bit costly since even a piece big enough to carve a lifesized head would weigh around 300 lbs.